Design Considerations In Cable Harness Assembly

by | Dec 3, 2018 | Assembly

Creating a custom cable harness is an ideal option to address management of wiring and cables in a system, device or piece of equipment. Keeping wires in a specific position in the device or component reduces the risk of damage to the exterior sheath of the wire, preventing potential electronic issues and system failures.

These custom cable harnesses also make installation easier if a cable harness assembly is also completed. With this option, the OEM receives the entire cable assembly already in place, so fabrication involves simply dropping the entire assembly into the device.

Considerations In Design

To make a cable harness assembly effective, for a particular system, component, or device, there are several factors that need to be considered. The type of wires or cables required is a central factor, as this determines the types of harness, connectors, and materials used.

In addition, it is important to understand how the cable harness assembly needs to be run within the structure. This includes specific issues such as shielding for EMI (electromagnetic interference) or RFI (radio frequency interference), which can impact the types of wire or cable selected as well as the positioning of the assembled cables within the system.

The Benefits

Using an electronics manufacturing company to design the cable harness and then complete the assembly is a smart choice for the OEM. With this option, the wiring assembly is simple to install, without the need for the technician or fabrication team to run multiple wires or cables.

By dropping the entire assembly into place by having the cables and harness already together, issues with wiring errors, damage to the cable in pulling it through components and simple human mistakes in the process can all be avoided. This results in faster fabrication times, less waste and higher levels of production efficiency.

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