In any type of system where winding, rolling, pulling, unwinding or unrolling is a part of the process, it is essential to maintain a specific tension. This ensures the material is consistently wound or unwound to provide an even, measured and monitored process.
The use of a specific type of tension indicator to suit the process as well as to integrate with the equipment and the system is important. These indicators can be mounted directly to the equipment or machine, or they can be remotely positioned for easy access.
There are different tension indicator models and types in the market. Choosing one from an established and quality manufacturer will ensure a quality indicator designed to meet the specific requirements of any manufacturing process or system.
In some cases, the indicator may experience problems. This may not be directly related to the indicator itself, but it may be a result of several other factors in the environment.
Incorrect Model or Component
When a tension indicator appears to fail or not correctly register changes in the tension in the system, it may be the incorrect model has been installed. All of these indicators are designed for different tension levels. It is important to ensure the model and option selected meets the high and the low-end performance of the equipment or the system, not just the average.
Trying to use an indicator outside of its parameters or application is likely to result in poor performance. Too often parts are purchased based on the average tension required on the system and not the actual extremes.
Environment Issues
Excessive vibration, shock, temperature or even high humidity can impact the effectiveness of these components. There are very effective indicators for challenging working environments, but it is essential to upgrade to these proven parts to ensure long life cycles and accuracy in tension measurement.
