Welding is one of the most common methods for creating a join in two pieces of metal. There are many different welding processes, including traditional resistance welding or stick welding as well as MIG welding, which is fast, effective and creates a strong welded area.
Unfortunately, MIG welding, as well as other welding options, tends to also create a lot of spatter. Spatter is the small particles or droplets of molten metal created in the process that splash up and over the workpiece, work area, as well as the welding tools and equipment.
This spatter is a problem for several reasons. On the workpiece, it creates an uneven and unsightly surface which has to go through a grinding process or otherwise removed before the part or component can be finished and used. On torches and welding equipment it can build up, leading to clogs in the torch and difficulties in using the equipment with precision control.
Easy Cleanup of Equipment and Surfaces
There are different options in anti-weld spatter coatings and protection. For equipment used in welding shops, including welding benches and welding fixtures, a two coat option for a primer and a final coat of PTFE is an ideal option. PTFE or polytetrafluoroethylene is also known as Teflon, and it provides a non-stick surface.
Once the metal has been coated with the finishing coat, the spatter is easy to remove once cooled. The welder can wipe away the spatter with a cloth or gloves, or even with a sprayer nozzle on an air compressor system. This type of anti-weld spatter coating makes cleanup a breeze.
For the actual consumables used in welding, an anti-weld spatter coating can extend their life. This coating is applied before the tip, nozzle or diffuser is used for easy cleaning with just the wipe of a cloth after use.
