From small sized bench scales to full sized batching and blending weighing systems, every scale needs to be accurate. When scales are not accurate or do not stay calibrated, it becomes problematic for the company.
In the best case scenario, the inaccuracy is so slight it isn’t noticed. In a worst case scenario, it can lead to incorrect measurements and ruined production batches, resulting in a loss of profit or even a potentially dangerous product on the market that has to be recalled.
To help to maintain accurate weighing scales, take the time to get to learn about the scale. Only use the scale for the weight capacity it was intended, and avoid going over the maximum capacity of the scale or dropping loads on the scale to create problems with shock.
Maintain the Scales and Surrounding Areas
In any application where the scales are exposed to dust, dirt or debris either from the loads or the materials and equipment in use around the scales, be sure to clean the area on an around the scale. Do not let rocks, dirt or products collect under the platform or on any area of the scale regardless of the specific scale style and model.
Follow Manufacturer’s Recommendations
A simple strategy to maintaining accurate weighing scales is to follow the manufacturer’s recommendations for maintaining and calibrating the scale. Avoid using alternative methods than those indicated, even if they may be recommended for another type of scale.
Some scales now offer electronic calibration, which eliminates the need to use the pre-approved weight sets. This is a good option and helps to maintain accuracy with routine calibration that is often skipped when manual calibration has to occur.
Most of the new scales also come with self-diagnostic tools. If these can be set to perform their checks and validations on a schedule, set this up immediately. These self-diagnostics can detect potential problems before they cause inaccuracy or end up creating downtime for unplanned repairs.
